Frequent forklift breakdowns

Quite often, warehouse owners may encounter various problems when using modern forklifts. There can really be many reasons, since this is a technique that constantly experiences certain loads. Some malfunctions of electric forklifts may be caused by improper operation, while others may be caused by problems with the mechanisms themselves. We tell you all about what problems happen most often and how to deal with them.

Types and causes of malfunctions

In most cases, the main faults of a forklift can be grouped into four small categories that foremen and technicians will encounter during operation:

• mechanical. The most common type of damage that occurs due to significant wear of the tires or damage to the loader and forks itself;
• electric. Various errors and malfunctions in control or batteries may occur, especially if the conditions of use are not suitable;
• hydraulic. Leaks in the hydraulic system, damage to hydraulic cylinders and other unpleasant problems. They can often be prevented if bearings and other spare parts are changed in time;
• motor. Reduced power, unstable operation, problems with starting.

It is important to note that timely maintenance of equipment is necessary to avoid technical malfunctions and problems with the engine, replacement of spare parts and others. The more effectively you monitor your expensive equipment, the less cause for concern there will be over time.

The most common breakdowns

Most often, a forklift does not move due to problems with the engine or batteries, which may fail. This occurs due to improper operation or charging when the device constantly experiences problems with the availability of energy. Here are a few more breakdowns:

• tire wear. This can happen due to the constant operation of the mechanism on a hard, non-specialized surface. It is enough to replace the tires to fix it;
• leaks in the hydraulic system. Oil and other fluids may leak due to leaks, resulting in reduced lifting capacity, reduced power, or broken cylinders;
• Loader mast failure. In this case, lifting or lowering loads can be significantly difficult. The reason may be extremely intense loads.

Electronics malfunctions can also be a problem. Such malfunctions should be repaired first, because equipment can behave unpredictably.

What else could break?

The mechanic may be faced with the need to replace a variety of parts of the loader. It all depends on the operating and operating conditions. Troubleshooting is most often not a big problem, especially if the maintenance was carried out on time. But you need to be prepared to face:

• damage to the frame, which can occur due to an accident or crash into hard surfaces;
• problems with cooling, especially if work is carried out in hot weather and non-stop;
• brake malfunction. In this case, it is necessary to draw the attention of a technician to repair it, as a collision may occur.

It is best to resolve any malfunctions as quickly as possible so that the resolution does not take you several months. Problems can accumulate and combine, leading to more negative consequences.

Unfavorable factors

Even forklift steering problems may seem like a simple problem to you, but breakdowns can be more costly and complex. All due to unfavorable factors that can significantly influence the need for repairs:

• high humidity or aggressive environment. In this case, corrosion accelerates and wear accelerates, which ultimately leads to breakdowns;
• work not for its intended purpose. Any overloads have a detrimental effect on the functionality and features of the loader. It is best to use the model only on suitable surfaces;
• lack of maintenance. Regular inspections are necessary to identify any problem areas and replace worn consumables. Thanks to this, you will not have any surprises when working with equipment.

Most likely, all this will at some point lead to the need to replace expensive parts or even call the company’s specialists for repairs. Therefore, you should take care of expensive equipment promptly and constantly.

conclusions

Now you know what types of forklift breakdowns can occur and why. Most of these situations can be solved first of all by careful handling of professional equipment. It is necessary to use the selected model strictly for its intended purpose and ensure regular maintenance. Due to this, the loaders will serve you for many years without any problems!