Organization of maintenance and repair of loading equipment

Warehouse equipment is subject to intensive use, but requires constant readiness for work. Scheduled maintenance of the forklift prevents premature wear of its components. Each manufacturer recommends its own maintenance schedule, but there are general rules for all.

Types of forklift maintenance

The following types of maintenance of loading equipment are carried out:

• shift inspection;
• scheduled maintenance;
• seasonal maintenance;
• Maintenance before preparation for storage;
• conservation review;
• maintenance before commissioning.

It is essential to carry out a daily inspection of the machines. Maintenance of forklifts before each shift allows you to detect malfunctions.

The main stages of forklift repair

Forklift repairs can be routine and major. Routine repairs eliminate minor malfunctions and ensure the equipment's performance. Major repairs are carried out when the main components are at the limit of their performance. The machine is restored to a condition equal to approximately 80% of the factory resource.

Repair consists of the following stages:

1. Diagnostics with detection of worn components.
2. Complete disassembly, draining of working fluids, cleaning of dirt. 
3. Restoration of components and systems. Replacement or overhaul of the engine, gearbox, transmission, steering, electrical equipment, hydraulic system, mast and everything else that requires it is carried out.

Restored and repaired components and units are painted, dried and assembled. After major repairs, tests are carried out at the test site, giving the loading equipment a nominal load.

Main malfunctions of cargo vehicles and their elimination

Typical forklift malfunctions can be divided into several types. These are mechanical, which consist in tire wear, mast damage. Problems with electrical equipment and batteries are common. There are hydraulics, which do not allow the forklift to be used at full capacity. Engine problems manifest themselves in the form of reduced power, unstable operation or difficulties with starting.

Other potential problems include: 

• frame damage due to collisions; 
• cooling system malfunctions, especially in hot conditions;
• brake malfunctions.

Regular maintenance is crucial to preventing many of these breakdowns. If they do occur, your forklift will need repair. 

How to choose a forklift repair service?

Choosing a forklift repair service requires a careful approach. A reputable service should have a website with contact details, legal information, a list of services and prices. A registration certificate and licenses further confirm the legitimacy of the company.

Reliable companies are those with experience: Forklift Service has been in the service market for over 10 years. It is also important to make sure that the forklift service center repairs specific brands that require maintenance. The ideal option is official service centers that represent manufacturers. They have direct access to spare parts and well-trained specialists.

Tips for extending the life of your forklift

Well-trained operators who can prevent equipment damage play an important role in extending its service life. Using trucks for their intended purpose, avoiding overloading and avoiding extreme operating conditions help reduce wear. 

It is important to monitor the condition of all filters and replace them in a timely manner. Keeping the machine clean, removing dust and debris protects the engine from overheating. Work areas should be kept tidy so that dirt does not affect the mechanisms. For electric machines, regularly checking the condition of the batteries prevents unexpected downtime and ensures smooth operation.

Timely diagnostics of forklifts is necessary to prevent serious damage. Proper care extends the service life of warehouse equipment, ensuring its safe and efficient operation.